基于BPI-M2 Ultra 的工业控制网关设计

介绍

Awinner A40I for Industrial control gateway design

Banana Pi BPI-M2U Allwinner R40/V40/A40i

Successful case for BPI:4.0 OEM&ODM

这是香蕉派BPI 4.0 定制服务案例，基于香蕉派 BPI-M2 Berry和香蕉派 BPI-M2U开发，采用 Allwinner A40i 工业级芯片设计。

国内外首创的同时连接近百台现场电气/物联网设备/视频前端设备的大型智能网关，集协议转换、视频接入传输/控制、电气IO量采集控制、嵌入式SCADA系统四大功能为一体，与控制中心形成统一的数据/视频通道，具备边缘计算功能；彻底消除长期以来视频监控独立于数据监控之外，并被视频厂家昂贵的整体方案绑架的痼疾和痛点，能够取代现场X86+Windows架构的计算机监控计算机系统，具有最佳的性价比。 丰富的协议库，即插即连，极大提高现场接入效率；工业级的品质，保证在现场长期稳定运行；体积小、安装方式多样，价格低廉，适用于大规模的分布式现场应用部署

产品特色

• 数据协议处理、视频协议处理、电气IO量处理、嵌入式SCADA系统“四合一”
• 协议与边缘计算功能二次开发能力，支持C/表达式/梯形图/Java/Python应用编程
• 1000+台实际应用案例，适合众多工业以太网、物联网应用场景
• 嵌入式SCADA功能，连接显示屏或通过WEB发布，取代原有X86+Windows的常规SCADA系统功能

应用场景

• 大中型变电站/配电间自动化系统中各类（串口/网口/IO电气量）数据采集单元、测控装置、保护设备的接入、协议解析、报警处理、转换、整合传输与控制。
• 大中型机房动环监控、泵房监控系统中各类（串口/网口/IO电气量）自动化控制设备、PLC、变频器设备的接入、协议解析、报警处理、转换、整合传输与控制。
• 智慧城市、智慧园区、智慧校园系统中各类（串口/网口/电气量IO）物联网传感器设备、控制设备的接入、协议解析、报警处理、转换、整合传输与控制。
• 大中型智能配电房、机房动环、泵站、智慧园区、智慧校园、智能制造等现场的视频前段设备接入，配合后台API和平台，为应用开发商和用户提供不依赖视频厂家SDK和后台系统的低成本、易开发的独立安全的视频监控整合方案。

Product introduction

• this product have large industrial Internet of things intelligent gateway is a new generation of Internet of things access equipment, equipped with 2 independent IP Ethernet and 8 RS485 interface, flexible configuration, widely used in power, oil, factories and mines, and the Internet of things industry automation monitoring occasions.
• In order to meet the complex electrical and gas access requirements, CS6000N has designed three extensible IO slots. Each IO slot can be configured as any one of 8XRS485, 8XDI, 8XDO or 8XAI IO boards according to the needs, providing flexible configuration combinations.
• it has built-in massive protocol interpretation library and real-time database, can connect various domestic and foreign protection devices, measurement and control devices, IEDs and other equipment, and support IEC61850.Special specifications can be customized according to user requirements;Open API is provided to facilitate users to develop proprietary software, which can be downloaded independently.
• supports access of hundreds of devices, data protocol parsing, conversion and unified transmission.
• it has another big characteristic, is a powerful video processing capabilities, including RTSP/RTMP video of push-pull flow, Onvif/GB28181 protocol stack and other video surveillance transmission function, for many manufacturers video front-end equipment (IPC and NVR) compatible with access, equipped with large capacity hard disk can replace the NVR, video footage and playback function, provides the industry's only data fusion + video solutions.
• supports complete SCADA system functions under 5000 points through HDMI display interface and USB keyboard and mouse (or touch screen).
• supports three configurations:
• Built-in Web management, query/configure the working parameters of the device through the browser
• Dedicated configuration software configures device parameters
• Cloud remote management, configuration and diagnosis of gateways through gateways, firmware and application upgrade
• it's uses advanced Icoupler ® digital isolation technology, RS485 automatic direction control, RS485 zero delay transmission technology, fully consider the particularity of industrial field application in the design, follow EMI/EMC design specifications, adapt to a variety of harsh industrial field and the Internet of Things site, ensure communication and a variety of IO semaphoretic reliability.

硬件

硬件规格

HardWare Specification
Performance	CPU: ARM Cortex -- A7 4-core, 1.2GHz, Linux,1GB/2GB DDR3, 8GB EMMC;Large capacity SD and large capacity hard disk can be built in
Basic communication unit	100BASE-T Ethernet interface : 2-way;RS485: 8-way, with isolation
Expansion communication unit	number of slots: 3, combination mode: any combination,Type of board: 8XRS485:8-way 485, with isolation; 8XDI: Passive input type, board card provides 24V isolated power supply; 8XDO: Relay output type, NC, COM, NO node;8xAI: 0-5V or 4-20mA, 2-wire or 3-wire input, board card provides 24V isolated power supply
Display interface	HDMI1.4, support 1080P ，USB supports keyboard and mouse;Or resistive/capacitive display interface
Data processing function	Device access capacity: <=64 sets (adjustable according to bandwidth and sampling period);Analog quantity <10000;Digital quantity <10000;Control quantity <10000;expression calculation definition, alarm processing;Video RTSP/RTMP, ONVIF, GB28181, voice intercom;C/C++ expression/ladder diagram /Java/Python edge computing secondary development environment;Built-in SCADA software function, (SCADA processing points <2000 points);Docker feature (recently released)
Application environment	Operating temperature: -40℃~+80℃;Storage temperature: -40℃~+70℃,Relative humidity: less than 85%, no condensation; Working power supply: AC 85-265V, 50Hz;Power consumption: less than 20W
Size and installation	482mm×270mm×44mm (length × width × height); Rack type standard 19 inches 1U
Weight	Net weight: 2.5kg

硬件接口

软件功能

• 工业物联网智能网关是新一代物联网接入设备，配备2个独立IP以太网和8个RS485接口，配置灵活，广泛适用于电力、石油、厂矿、及物联网行业的自动化监控场合。
• 为满足现场复杂的电气量接入需求，CS6000N设计了3个可扩展IO槽位，每个IO槽位可根据需要配置为8xRS485、8xDI、8xDO或8xAI中的任意一种IO板卡，配合提供灵活多变的配置组合方式。
• 内置海量规约解释库和实时数据库，可连接国内外各种保护装置、测控装置、IEDs等设备，并支持IEC61850。可根据用户要求定制特殊规约；提供开放的API，方便用户自行开发规约软件，规约软件可独立下载。
• 支持数百台设备的接入，数据协议解析、转换与统一传输。
• 网关设计另一大特点，就是强大的视频处理能力，包括RTSP/RTMP视频推拉流、Onvif/GB28181协议栈等视频监控传输功能，实现对多厂家视频前端设备（IPC、NVR）的兼容接入，配置大容量硬盘后可取代NVR，实现视频录像及回放功能，提供了业界唯一的数据+视频完美融合的解决方案。
• 网关通过HDMI显示接口和USB键盘鼠标（或触摸屏），支持5000点以下完整的SCADA系统功能。
• 支持三种配置方式：内置WEB管理，通过浏览器查询／配置设备的工作参数，专用的配置软件配置设备参数
• 云端远程管理，通过网关对网关进行配置和诊断，实现固件和应用程序的升级
• 使用了先进的iCoupler®数字隔离技术、RS485自动方向控制、RS485零延时传送技术，在设计上充分考虑了工业现场应用的特殊性，遵循EMI/EMC设计规范，适应各种严酷的工业现场和物联网现场，保障通信以及各种IO信号量的可靠。

• 注：

1网关支持DC110V、AC110V~AC220V供电。

2网关支持AC/DC双电源冗余供电。

Application Sites

Gateway connection

Open Source resource

this board base on BPI-M2 Ultra ,you can reference Banana Pi BPI-M2U

how to begin ： Getting Started with M2 Ultra / Berry

cooperative partner

• Hardware OEM&ODM please contact : [email protected]
• Total solution : https://www.aixiaocao.com/en/index.html